Start Relay is in Power Distribution box. Remove the bracket from the engine. Remove top plate screws 2 and discard. Incredibly detailed, step-by-step instructions to guide you through all service, maintenance, repairs and tuning. This is the exact same repair manual that authorized dealerships use.
Inspections of certain systems and components are required at 4,000 km intervals. Disconnect both plugs from the back of the voltage regulator 1. Remove the two hex socket head screws with washers 2 retaining the voltage regulator to the bracket. Cut clamp 1 from one end of crossover hose 2. All of these items are available from a Harley-Davidson Dealer. Free the cable straps 9 from the regulator bracket, beneath the regulator.
Immediately upon payment you will automatically be forwarded to our secure download page. The stock Harley choke cable is very stiff and may not be fully seated in the metal elbow at the carburetor end of its run. Remove and save the regulator, but discard the screws. Some models are not available i certain countries. For 2007 models: Unfasten the four-way 7 and two-way 8 voltage regulator connectors from the T-studs on the back of the regulator bracket 3 , and discard the bracket.
Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Inspections of certain systems and components are required at 4,000 km intervals. Purge the fuel supply line of high pressure gasoline. Position the vehicle on a motorcycle lift table. Please visit our to see a complete list of all the backup service manuals we offer. In this case, the code C32 or C33 is indicated. Even the smallest hole can cause a reduction in fuel pressure.
This website is not associated with any product manufacturer mentioned in any way. This instruction sheet references Service Manual information. Performance may vary by country and region. This condition is easily corrected. Disconnect the voltage regulator 1 at both connectors. Harley-Davidson reserves the right to discontinue models or change specifications at any time without incurring any obligations.
Make sure that all 3 location tabs are underneath the fender. Improper installation of this kit could result in death or serious injury. For this reason, we include the photos and text to help you discover if your installation is correct. No more need for a paper manual that gets ripped, dirty, or lost. Make sure to clean both surfaces with the alcohol swab before attaching.
For 2007 models: In addition, remove the lower voltage regulator cover 10. Installation is simple when the installation instructions are followed, step by step. Relay is on the upper left. You can reach underneath the fender to gain access to the release tabs for the tray. Harley-Davidson Service Manuals Please visit our brand new to see a complete list of all available Harley Davidson motorcycle service manuals. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Standard and optional fuel systems may vary by country and region. C and route towards the front of the bike. You can view and print complete authorized repair procedures very easily. Availability of colours may vary from dealer to dealer and is subject to change without notice. Raise the vehicle on the lift table to allow access to the lower front portion of the frame. Due to the lack of room on this bike this step needs to be exact or the install will not fit properly.