Remove the fan assembly from the radiator. Remove the cap screw from the end of the chain tensioner; then using a flat-blade screwdriver, rotate the adjuster screw inside the tensioner clockwise until the screw bottoms. Using a micrometer, measure the valve stem 1. Note the timing marks on the crank balancer forks taking note of the direction of the tabs on gear B and crankshaft gear C for assembling the forks for assembling purposes. Remove the cap screws securing the oil strainer cap; then remove the cap. Using the measurements obtained in step 2, C. The idle adjustment screw is located on the left-side of the carburetor.
Trickle charge the battery at 1. Always wear It is advisable to lubricate certain components peri- safety glasses. To properly burnish the brake pads, use the following procedure. Front wheel alignment incorrect 1. Measure the distance from the floor to the B. Using a propane torch, heat balancer until the counterweight is facing away the bearing until the oil begins to smoke;.
Inspect the frame mounts for signs of damage, the shock absorber to the frame and lower wear, or weldment damage. From the right side, install the remaining 8 mm cap screws two inside the case ; then tighten only until snug. Fill the cooling system with the proper amount of recommended coolant. Install the steering wheel aligning the two match marks; then apply a drop of red Loctite 271 to Steering Wheel the threads of the nut and secure the steering wheel. Connect the three-prong connector to the bulb socket; then place the taillight assembly into position on the rear canopy tube.
If after adjusting the parking brake cable the parking. If thickness of either brake pad is less than 1. Using an impact driver, remove the Allen-head 15. Thor- oughly clean cylinder after honing using soap and hot water. Remove the belly panel; then place the vehicle.
Service manual prowler 1000 2004 arctic cat 90 rebuild cylinder head 2012 arctic cat 250 manual download 09 arctic cat 1000 manual how to install 2007 carb repair kit for 450 where is the carburetor located on a arctic cat 2005 year model four wheeler? Using a snap ring pliers, remove the circlip securing the bearing ring to the shaft. If the glass is touched, it must be cleaned Tighten all nuts, bolts, and cap screws. When this occurs, the gear position indicator will blink a certain number of times to indicate the appropriate problem code. While pulling forward on the upper-rear of the. Install the front and rear secondary driven shaft assemblies into the left side of the crankcase making sure the bearing locating pins are facing upward and the bearing C-ring is fully seated in the crankcase. Always con- nect the black tester lead to the black wires. Remove the two cap screws securing the oil strainer;.
When filling the cooling system, use premixed Arc- tic Cat Antifreeze. The light should be between the cooling fins of the radiator or the oil off during normal operation. Disconnect the electric choke connector; then 4. Install the spark plug; then install the timing inspection plug. Match the width of the plasti-gauge with the chart found on the plasti-gauge packaging to determine camshaft to cylinder head and valve cover clearance. Only finger-tighten at this time.
Use only Arctic Cat approved tires when replacing 11. Remove the steering wheel see Steering Wheel in this section. Remove the lower shock bolts. Secure the bearing ring with the circlip making sure the sharp side of the circlip faces away from the boot. Position the drive axle in the gear case and steer- ing knuckle; then insert the ball joints into the steering knuckles. Install the two torx-head screws and tighten securely.
Connect the black tester lead to ground. Expansion room must be maintained in the tank par- ticularly if the tank is filled with cold gasoline and then moved to a warm area. Place bushings and sleeves where appropriate into shock eyelet; then install shock with two cap screws and nuts. Remove the four cap screws securing the brake disc front hub only. Install the crossover tube on the water pump and cylinder head making sure the O-ring is properly positioned.
No more ruining your expensive paper shop manual with grease and dirt. Lightly grease the pivot housings. Place the left-side crankcase cover onto the left-side crankcase half to prevent runout of the secondary transmission output shaft. Slide a piece of flexible tubing over one of the. Remove the coolant hoses from the water pump and thermostat housings; then position the upper coolant line to the left-side of the engine com- partment.
Account for the cap O-ring. Tighten all nuts to specifi- cations. The Electronic Control Unit has a self-diagnostic function though it does not have the capability to display the results which checks the system. Arctic cat 4 wheeler repair manual 500 arctic cat grease nipples 2010 arctic cat maintenance chart arctic cat 650 h1 troubleshooting guide 2005 arctic cat 300 2x4 owners manual 2004 arctic cat 300 service manual arctic cat 400 4x4 repair manual shifting problem on 2003 arctic cat 50 changing arctic cat ignition switch arctic cat troubleshooting for a 500 2009 arctic cat 0609-915 instruction arctic cat atv 90 manual wheres the choke on a 2011 arctic cat free printable repair manual arctic cat 400 2 x 4 basics arctic cat utv front axle parts break down manual 2006 arctic cat 250 2x4 oil filter arctic cat 500 manual how to tear down a 2010 arctic cat utility 400 motor arctic cat 400 troubleshooting arctic cat dvx 400 owners manual arctic cat dvx 90 manual 250 arctic cat atv manual 2002 arctic cat exploded view brakes. Inspect the yoke bores for damage or signs of 1.