Replace the rear wheel shock absorber if there is any- thing unusual. The engine seri- al number is located on the left upside of crankcase assembly. Once you have found your information, just print it out and start work. If it is worn or damaged, replace it with a new one. When installing a new circlip, care must be taken not to expand the end gap larger than required to slip the circlip over the shaft. Remove the disk pressure Remove the clutch drive and driven plates.
Where usage is not obvious the tool is shown in use. Prohibit positively battery from contacting to short, spark or firearms. Draw out the pivot shaft and take off the swing arm. If the continuity measured incorrect, replace the respec- tive part. If the service limit is exceeded, replace the valve. Tighten both chain adjusters securely.
Every detail relating to the Hyosung Comet 125 250 2002 2003 2004 2005 2006 2007 2008 2009 2010 is covered. Take off the front fork. Disconnect the clutch cable end out of clutch release arm. Follow the procedures in this manual carefully and completely. See page 6-30 Remove the rear shock absorber fitting nut and bolt.
This manual provides general descriptions for accomplishing service and repair work with tested, efective tehniques. Be distinguished always each camshaft what has notch at the rightside end and leftside end of it. All diagnostic and repair procedures are covered in great detail. The descriptions are brief but precise and are supported by photographs, notes, drawings and schematics, as well as exploded and sectional drawings. All work should be performed with great care and in a clean working area with adequate lighting. To store brake fluid, make sure to seal the container and keep it in a safe place to be out of reach of children. More frequent servicing may be performed on mo- Carefully examine the air cleaner element for tears during torcycles that are used under severe condi- tions, also clean the air cleaner element when cleaning.
Pay attention to the following points : Press the needle bearings into the swingarm pivot using the special tool. Install the front fork to the motocycle. Worn valve guides or poor seating of valves. Remove the front and rear seat. Rear axle nut : 90~140 N m 9. C Intake open wear of cams and journals if the engine has been noted Exhaust close to produce abnormal noise or vibration or a lack of out- 17 45 put power. Inspect the piston surface for any scratches or other damage.
Always use the correct special service tools or equipment specified. Front axle bolt : 50~80 N m 5. See page 6-2 Loosen the front fork upper and lower clamp bolts. This Hyosung Comet 125 250 2002 2003 2004 2005 2006 2007 2008 2009 2010 Factory Service Repair Manual covers the same information that Professional Technicians and Mechanics have. If these shafts do not rotate smoothly, try to free it by tapping with a plastic hammer.
However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. Cylinder head base nut : 7~11 N m 0. Neutral cam stopper plug : 20~25 N m 2. These groups contain general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components. Install the clutch drive plates and driven plates.
Remove the rear cylinder head and cylinder with the Rear Cylinder same manner of the front cylinder head and cylinder removal. The work can only be carried out if the owner has the necessary hand and special service tools to complete the job. Providing that the service schedules are respected, the customers can be sure of obtaining the maximum satisfaction and best result from his car. Do not use a brake fluid kept in an open container or stored for long period of time. In order to perform the work efficiently and to avoid costly mistakes, read the text and thoroughly familiarise yourself with procedures before starting work. Clutch lever holder Front brake lever holder Drive chain Throttle cable Side stand pivot and spring hook Rear brake pedal pivot Speedometer gear box - Motor oil,. Major lubrication points are indicated below.
Align the hole of the diaphragm with passage way on the carburetor body. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. If the measurement exceeds the service limit, replace the piston. Remove the spacer Remove the rear sprocket with mounting drum from the rear wheel. If any defects are found, replace the rear shock absorber with a new one. With the magneto rotor held immovable using special tool, tighten the primary drive gear nut.
Remove oil lock piece and damper rod with rebound spring. Therefore still based on licenses Suzuki. Refer to page 6-1 Remove the fuel tank mounting bolt, and take off the hooks. Tappet Install the tappet and shim. Align the mating face of clutch lever holders with the respective punch marks and tighten the bolt. Refer to page 6-1 Remove the fuel tank.